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Actividades industriales Alfran

02 Jun: Occupational Health and Safety

Occupational health and safety is a fundamental pillar for the success and sustainability of any company. In industrial sectors such as Oil & Gas, cement, steel, and energy, working conditions are often demanding and hazardous. Ensuring a safe work environment directly impacts productivity, employee well-being, and operational continuity. At Alfran, we understand that protecting our workers is as essential as ensuring the quality and performance of our products. For this reason, safety is a core value—not merely a priority—since priorities may change, but values endure.

In this article, we will explore the key aspects of fostering an effective safety culture in the workplace. We will examine the most common occupational hazards across various industries and the preventive strategies that should be implemented to safeguard employees. Additionally, we will detail the regulations and laws governing occupational safety, as well as the importance of personal protective equipment (PPE) in mitigating physical, chemical, and ergonomic risks. Ultimately, we will understand how good safety practices not only prevent accidents but also promote a productive and efficient work environment.

We will demonstrate how our philosophy integrates safety into all our operational processes, and how our approach to occupational risk prevention aligns with international standards. This enables us to offer comprehensive and safe solutions to our clients worldwide. Safety is not an isolated aspect but an integral part of how we work and interact with our collaborators, clients, and communities.

Introduction to Occupational Health and Safety

Occupational health and safety encompasses a set of measures and practices aimed at protecting workers from occupational hazards they may encounter during their duties. This field focuses on implementing protocols and creating safe working conditions to prevent accidents and occupational diseases. In industrial sectors like ours, where work involves high temperatures, heavy machinery, and chemical substances, safety is crucial to prevent injuries and ensure plant operability.

Occupational safety is not merely about legal compliance; it is a preventive approach that involves all levels of the company. Alfran, as part of Grupo Aldomer, maintains a constant commitment to the continuous improvement of occupational health and safety. We promote practices that not only protect our employees but also ensure operational continuity and the quality of our services. For us, a safe work environment is essential to maintain our clients’ trust and strengthen our position in demanding markets.

Main Occupational Hazards in Different Industries

In the energy, chemical, and metal-mechanical industries, occupational hazards can vary depending on working conditions and tasks performed. The main occupational risks include falls, exposure to high temperatures, contact with toxic chemicals, machinery-related accidents, and musculoskeletal disorders due to improper postures. These risks are common in sectors where industrial processes involve handling heavy equipment, hazardous substances, and large-scale operations, such as the plants where Alfran operates.

Identifying these occupational hazards is essential to implement appropriate preventive measures. Companies should have specific occupational safety plans that include emergency protocols, personal protection measures, and continuous training for all workers. In sectors like cement and steel, for example, workers may face extremely high temperatures and exposure to abrasive or corrosive materials, necessitating rigorous occupational risk prevention and innovative solutions to minimize dangers.

Regulations and Laws on Occupational Health and Safety

Various national and international regulations govern occupational health and safety. Internationally, organizations such as the International Labour Organization (ILO) and ISO 45001 establish guidelines and standards that companies must follow to ensure workplace safety. In Saudi Arabia, where Alfran operates, local regulations must be strictly adhered to, including directives from the Ministry of Labour and Social Development, which advocate for the implementation of occupational health and safety programs across all industries.

Beyond international and local regulations, each industry has specific safety requirements. In sectors like O

Actividades industriales Alfran

29 May: Goal achieved once again!

At the beginning of this year, in the kiln located at Lafarge Holcim Jerez, Spain, we carried out a work: increase refractory lining in the stable coating area by the High Gun system with our basic castable ALFRANMAG 85 HG, to extend its life with guarantee. During this month, we have been able to carry out an inspection and the result has been very satisfactory for our client, finding the re-grown area with the same residual thickness in the brick as before our work . This data confirms the values observed through thermographic system, which have guaranteed the operation safely and without any risk , despite the changes in the quality of manufactured clinker that have been made to adapt to production needs.

Samples of residual material have been collected to make a postmortem analysis that will allow us to continue improving our materials and customer service.

In this Project we add the advantages of Health&Safety, Circular Economy and Cost Saving to our Customers.

The trust placed in our innovative solutions by our customers is a continuous drive for innovation, the growth engine for our company.

Actividades industriales Alfran

26 May: Alfran: Circular Economy

circular economyThe environment is a key element in our quality of life. Its state has a direct impact on our health and, therefore, it is everyone’s task to preserve it. The proper use and exploitation of natural resources are fundamental, without forgetting that they are limited and that if we do not act from now, at some point they will run out of them. On the way to the development of new materials to reinforce the circular economy, ALFRAN offers its customers refractory solutions with a wide range of materials, made from recycled materials, coming from industrial waste, which contributes to sustainable development, without interfering in our quality standards and providing a great added value. With this gesture, we collaborate in reducing energy consumption and therefore in CO2 emissions on our planet.

As always, we are available to our customers, to offer them, as we have done for more than 100 years, our Solutions in High Industrial Temperature.

Actividades industriales Alfran

20 May: Refractory maintenance in Lime Furnaces

refractory maintenance

Alfran offers specialized refractory solutions for the maintenance in lime furnaces, vertical cylinder or Maerz type. Our services include opening and closing inspection doors, scaffolding, demolition and cleaning, supply and installation of refractory materials.

We have a range of refractory castables, specially designed for lime furnaces, which can be installed by vibrocasting, such as ABR Clean + or by gunning, such as CAST 80 GL, in addition to our wide range of insulating castables.

We are available to our customers in the lime sector, to offer them, as we have done for more than 100 years, our Solutions in High Industrial Temperature.

Actividades industriales Alfran

18 May: Refractory Installation Solution for the COVID-19 Crisis: SHOTCRETE ALFRANJET®

The new global crisis originated by the Covid-19 has changed the world as we knew it. Now, the priority is to reduce the number of people involved in the installation process, to have enough distance between them, and to reduce the working time, to avoid risks of spreading the disease.

In this sense, Alfran recommends the best solution to install dense refractory castables: Alfranjet Shotcrete Technology. Alfran is #1 with Shotcrete Technology through its patented Alfranjet®, with more than 25 years of experience and worldwide references in Cement, Steel and Energy industries among others.

Why Alfranjet® Shotcrete?

  1. Reduced number of people. This highly improves safety operating conditions.
  2. High quality and performance. Accurate control of mixing liquid (WET PROCESS).
  3. High-speed installation: Average of 30 tons / 12h-shift.
  4. High efficiency & Energy Savings. < 10% losses.
Actividades industriales Alfran

28 Apr: Refractory linings for Aluminium Furnaces

refractory linings

Alfran is a specialist in designing, supplying and installing refractories for aluminum melting furnaces.

We have a wide range of refractory castables, such as Tix-80 NW, Drytech 85 AL, Tix 55AL or Cast-60AL, among others, specially designed for the aluminium industry, as well as our insulating castables, Lite 10/14 and Lite 106. We carry out new construction or maintenance projects. On the other hand, another company of Grupo Aldomer, Intec-Heat is specialized in the drying of refractories, in this type of furnaces.

We are available to our customers in the aluminum industry, to offer them, as we have done for more than 100 years, our Solutions in High Industrial Temperature.

Actividades industriales Alfran

20 Apr: Refractory linings for Biomass Boilers

revestimieto refractario

Within the power generation industry, Alfran offers detailed engineering solutions for refractory materials supply, installation and drying for biomass boilers.

From Alfran´s Technical, Operations and Sales Departments and with the support of another company of the Group, Intec-Heat, for the drying of the refractory, we provide turnkey solutions.

Our dense refractory castables, such as Tix 35 SiC or Cast 35 SiC, as well as the insulating refractory castable, Alfran Lite 10/14, are ideal for these biomass boilers.

We are available to our customers to offer, as we have done for over 100 years, our Industrial High Temperature Solutions.

Actividades industriales Alfran

14 Apr: Alfran bets on Mexico

alfran mexico

Alfran started its activities in Mexico in 2003, so for more than 15 years we have been offering our materials and services on high temperature solutions for major industries in Mexico, such as steel, non-ferrous metals, cement, lime, oil&gas and energy, among others.

Alfran Mexico offers solutions in refractory, fireproofing, thermal insulation and industrial painting, mainly, both for new construction projects, as well as maintenance. From our offices in Nuevo Leon and the State of Mexico, our commitment of exceptional customer service can be confirmed by companies as important as ArcelorMittal, WEG, Mexicana del Cobre, Cemex, Rebasa, Pemex or Iberdrola, to name a few.

In 2019, Alfran employed more than 200 workers in Mexico. It is the subsidiary with the largest number of employees in our entire Group of companies, which has other American subsidiaries in Brazil, Colombia and the United States of America.

Actividades industriales Alfran

07 Apr: Refractories during the COVID 19 threat

COVID 19

Refractories will always be an essential and vital industry for the manufacture of countless products that are fundamental to our everyday life. At the same time, our top priority is, and always has been, the safety and well-being of our employees as well as the environment around us. Since the earliest stages of the COVID 19 threat, ALFRAN has been proactive in taking preventive measures, to guarantee the health and safety of all workers, by designing an Action and Contingency Plan with our Health and Safety department. This includes complying with all the recommendations and guidelines set by the World Health Organization (WHO), both in our facilities and outside them, favoring and prioritizing teleworking , in those activities that allows it.

At these times, as always, ALFRAN continues to be available to all our customers in all our locations, to provide, as we have done for over 100 years, “High Temperature Solutions”

Actividades industriales Alfran

01 Apr: The manufacture of refractory materials in industry, an essential activity in strategic sectors

refractory

Our Managing Director, José María Dominguez, informs us about the importance of the refractory materials for almost any basic industry and its consideration as an essential activity within strategic sectors such as power generation, oil&gas, food, incineration, copper, aluminum, steel, etc.

These sectors are involved in the conservation and maintenance of the critical infrastructure that ensures the production and distribution of essential services that is why the activities carried out by ALFRAN cannot be suspended despite the health emergency.